Advancements in Power Abrasive Nylon Brushes: Enhancing Performance and Efficiency
May 01,2024
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Mar 17,2023
Mar 17,2023
The brush is a traditional tool that originated in China and was invented by the ancient Han working people in production practice. With the continuous development of human society, the industrious and intelligent Han people constantly summarize experience, preserve its essence, discard its dross, and have the courage to explore and innovate. For thousands of years, it has made outstanding contributions to creating a splendid labor culture of the Han nationality. The main uses of brushes in the industrial production process are cleaning, dust removal, and polishing.Brush products include: brush roller, abrasive nylon brush roller, roller brush, steel wire brush, belt brush, disk brush, spring brush, nylon brush, rubber roller, sponge suction roller, sanitation vehicle sweeping brush, fireplace chimney brush, bottle washing brush tube brush, glass cleaning machine brush roller, fruit and vegetable cleaning machine brush roller, textile printing and dyeing industry brush, ceramic glaze brush, paper printing equipment rubber roller, anti-static brush, metal polishing grinding brush, metal pickling brush roller Automatic shoe polishing machine brush wheel, etc.One of the abrasive nylon brushes is an industrial brush that is mainly used for flexible deburring, edge passivation, rust removal, and workpiece surface finishing. Abrasives such as aluminum oxide or silicon carbide are evenly mixed into the nylon wire of the abrasive nylon brush, with abrasive sizes ranging from 500 to 36 meshes; Various specifications with wire diameters ranging from 0.5 to 1mm; The abrasive content is 25% and 30%. According to processing requirements. Abrasive nylon wire has excellent memory characteristics and bending recovery ability; Its performance is almost unaffected by water and oil, and it is resistant to corrosion for most chemicals.Numerous abrasive nylon wires are equivalent to an equivalent number of flexible files. When machining parts, they can be bent arbitrarily and naturally fit onto the contour of the workpiece. They can enter places that are difficult for ordinary tools to enter, such as grooves and cracks, to remove burrs and blunt the sharp edges into smooth and uniform arcs, achieving the ideal effects of deburring, edge passivation, and surface finishing.Typical application industries for abrasive nylon brushes:Automobile and motorcycle industry: engine cylinder head, cylinder block, camshaft, carburetor, fuel nozzle, piston, etc; Deburring, rust removal, painting, and finishing of vehicle surfaces before coating transmission parts and battery boxes.Air conditioning and refrigerator industry: deburring and finishing of compressor cylinder, cylinder head, and shaft parts.Steel, iron, non ferrous metal plants: electroplating, coating processing, metal surface finishing before processing; Finishing and deburring of aluminum profile surface and cut section.PCB (Electronic Circuit Board): Surface finishing of copper plates to increase adhesion to epoxy resin, drilling and deburring.Woodworking industry: surface finishing of plywood to increase adhesion efficiency; Deburring of plywood; Finishing of various wooden floors, etc.Metal processing industry: passivation, deburring, surface finishing of various parts, such as cross holes, step holes, deep holes, and gears.
View more +Mar 10,2023
Mar 10,2023
Brush and commutator are used together. It is mainly used to connect the circuit of magnetic field winding and armature winding, and keep the electromagnetic torque on the armature shaft in a fixed direction.Brush is an important component of motor, which is responsible for conducting current between rotating parts and stationary parts. It is also called carbon brush because it is mostly made of graphite.The brush material is mostly made of graphite. In order to increase the conductivity, it is also made of copper-containing graphite. The graphite has good conductivity, soft texture and wear resistance. The brush can be used for DC motor or AC commutator motor, such as general electric tools, such as hand drill and angle grinder.In practical use, a slip ring is usually equipped with at least two brushes to avoid open circuit due to poor contact of a single brush.The functions of the brush are as follows:1. Apply the external current (excitation current) to the rotating rotor (input current) through the brush;2. Lead the static charge on the main shaft to the ground (grounding brush) (output current) through the brush;3. Change the current direction (in the commutator motor, the brush also plays the role of commutation);4. Lead the large shaft (ground) to the protection device for rotor grounding protection and measurement of rotor positive and negative voltage to ground.The brush device is the conductive part that rotates the motor. A device for connecting circuits and fixed parts such as commutators and slip rings. In the DC motor, the brush connects the rotating armature with the external circuit, so that the current can be input into or output from the armature through the brush. Excitation current is input to rotor coil through brush and slip ring in synchronous motor. The wound induction motor also uses the brush to connect the resistance in the rotor circuit. The brush device is composed of brush, brush holder, brush rod, brush rod base, bus bar, etc. The brush is placed in the brush box of the brush holder and pressed on the commutator with a spring to maintain a certain pressure. Electric brush is often made of graphite, so it is also called carbon brush.The brush device generally consists of brush, brush holder, brush rod, brush rod base and other parts. The brush is made of graphite with good conductivity and wear resistance. It is placed in the brush holder, and a spring is pressed on it to maintain a certain contact pressure between the brush and the commutator surface when the armature rotates. The brush holder is fixed on the brush rod, and the brush rod is installed on the brush rod base, which is insulated from each other. The brush rod base is installed on the end cover, which can move and adjust the position of the brush. The brush is connected with the brush rod by copper braid wire, and then led out by wire. The role of the brush holder is to fix the brush device (brush holder) to the connecting piece of the motor. The brush holder is the connecting piece between the brush holder and the brush holder. The brush holder is composed of the brush box, spring, pressure finger and other parts.
View more +Mar 03,2023
Mar 03,2023
A tube brush is a type of cleaning tool used to clean the inside of tubes or pipes that are difficult to reach or clean using other methods. The brush is made up of a handle and a series of bristles, which are designed to fit inside the tube or pipe and remove any debris or contaminants that may be present. The principle behind how a tube brush works is relatively simple. The brush is designed to fit snugly inside the tube or pipe, with the bristles making contact with the interior walls of the tube. As the brush is moved back and forth, the bristles dislodge Any debris or contaminants that may be present, allowing them to be removed from the tube. The effectiveness of a tube brush depends on several factors, including the size of the brush relative to the size of the tube or pipe being cleaned, the stiffness of the bristles, and the type of material the brush is made from. For example, a stiff-bristled brush made from metal wire may be more effective at removing stubborn debris, but may also be more likely to damage the interior of the tube. A softer brush made from nylon or other synthetic materials may be less effective at removing debris, but may be gentle on the tube or pipe. Tube brushes are used in a variety of industries and applications, including in the cleaning and maintenance of HVAC systems, laboratory equipment, and plumbing systems. They are available in a range of sizes and configurations to suit different needs, and can be used in conjunction with other cleaning tools and chemicals to achieve the desired level of cleanliness. Overall, the use of a tube brush can help to ensure that tubes and pipes remain clean and free from contaminants, which can improve the efficiency and longevity of the systems they are used in. We are a professional Industrial Scrub Brush Factory. If you are interested, you can click the official website to contact us. We are willing to answer more information about the products for you.
View more +Feb 21,2023
Feb 21,2023
Machine sweeping brushes are used in a variety of applications to sweep and clean surfaces. Here are some common applications of machine sweeping brushes: Industrial cleaning: Machine sweeping brushes are commonly used in industrial settings to sweep and clean large areas such as warehouses, factories, and manufacturing plants. The brushes are typically attached to industrial sweepers or floor scrubbers and scrubbers to effectively clean, debris. Street sweeping: Machine sweeping brushes are used in street sweepers to clean roadways, sidewalks, and other public areas. The brushes are designed to sweep up debris such as leaves, sand, and litter, and are effective in keeping streets and public areas clean. Construction sites: Machine sweeping brushes are used on construction sites to clean up debris and dust. The brushes are typically attached to skid steers or other construction equipment to sweep up dirt and debris from the construction site. Agriculture: Machine sweeping brushes are used in agriculture to sweep up debris such as straw, leaves, and other organic matter. The brushes are typically attached to tractors or other agricultural equipment to clean up fields and keep them free from debris. Airport cleaning: Machine sweeping brushes are used in airports to clean runways, taxiways, and other areas. The brushes are typically attached to airport sweepers or vacuum trucks to remove debris and ensure safe aircraft operations. In summary, machine sweeping brushes are versatile tools that are used in a variety of applications to sweep and clean surfaces. They are commonly used in industrial cleaning, street sweeping, construction sites, agriculture, and airport cleaning to effectively debride clean is and remove. We are a professional Industrial Scrub Brush Factory. If you are interested, you can click to enter the official website to contact us. We are willing to answer more questions about the product for you.
View more +Feb 17,2023
Feb 17,2023
A shaft-mounted wire wheel brush is a type of abrasive tool used for cleaning, deburring, and polishing surfaces in a variety of applications. Here are some key points about shaft-mounted wire wheel brushes: 1. Design: A shaft-mounted wire brush typically consists of a wire brush that is mounted onto a shaft, which is then attached to a power tool such as a drill or grinder. The wire brush can be made from a variety of materials including steel, stainless steel, brass, and nylon. 2. Applications: Shaft-mounted wire wheel brushes can be used for a variety of applications, including rust removal, deburring, paint removal, and polishing. They can be used on metal, wood, plastic, and other materials. 3. Wire types: Wire wheel brushes are available in different wire types and configurations, including crimped, knotted, and twisted wire. Each wire type is designed to provide a different level of aggressiveness, depending on the application. 4. Safety: It's important to wear appropriate personal protective equipment when using a shaft-mounted wire wheel brush, including safety glasses or goggles, gloves, and a dust mask. The wire brush can create sparks and debris that can be hazardous. 5. Maintenance: To ensure that the wire brush remains effective, it's important to regularly clean and inspect it for signs of wear or damage. The wire brush should be replaced if it becomes worn or damaged. 6. Compatibility: When selecting a shaft-mounted wire wheel brush, it's important to ensure that it is compatible with the power tool being used. The size and type of the shaft should match the chuck of the power tool. Overall, a shaft-mounted wire wheel brush is a versatile and effective tool for cleaning, deburring, and polishing surfaces. With proper safety precautions and maintenance, it can provide long-lasting use and help to improve the quality of your work. We are a professional Wire Wheel Brush Manufacturers. If you are interested, you can click the official website to contact us. We are willing to answer more information for you.
View more +Feb 10,2023
Feb 10,2023
Abrasive brush is to arrange the brush filaments closely together, and then put them into a specific mold and use steel sheets to make a piece of brush wheel through a stamping machine. When making a brush roller, multiple pieces of brush wheels can be connected in series and fixed on the roller. On the shaft, the brush filament density of the brush made by this process can be the highest. The grinding brush includes a base. There are several installation grooves on one side of the base. Grinding wires are respectively fixed in the grooves. The other side of the base is equipped with a fixed boss. When this grinding brush grinds the stone surface, The ends of each grinding wire are respectively in contact with the surface of the stone, so that the grinding surface of the grinding brush and the stone is dispersed, and the grinding brush is fixed on the pendulum of the grinding machine through the fixed boss set on one side, and the grinding brush follows the The different swing directions of the pendulum create the required grinding marks on the stone surface. When changing the groove form of the installed grinding wire and the thickness and length of the installed grinding wire, the stone surface can achieve different grinding effects such as convex and concave, antique, and matte. The production of the grinding brush is to cut the steel shaft into a suitable size, and then use the lathe to produce the blank, weld, reinforce, and straighten it, and then make the prototype of the roller core through the lathe; Sleeve or put into the mold for direct injection molding, like this, the basic shape of a brush roller body has just been formed. Put the roller blank after injection molding or casing on the machine tool for fine turning according to the size required by the drawing, and perform follow-up processing according to different process requirements, such as fine grinding the rubber-covered roller core, and the shaft head needs to be made different keyway or interface. Hangzhou Zhanqi Brush Industry Co., Ltd. is a professional Industrial Scrub Brush Factory. If you need it, you can click the official website to contact us. We are willing to answer more information for you.
View more +Feb 03,2023
Feb 03,2023
In recent years, everyone has begun to like ecological decoration, because they don't want to cause unnecessary harm to their families because of the decoration. For this reason, self-adhesive walls are starting to find their way into homes. It respects the environment, is economical, convenient, safe, and embodies many benefits. But you need a tool for wallpapering yourself, that is a wooden handle brush. Do you know how to apply wallpaper with a wooden handle brush? Step 1: Fill the recessed part of the wall with cement slurry on the wall. Step 2: Measure the size of the wall, and then measure the wallpaper according to the area of the wall. Pay attention to the length of the wallpaper, which is 5 cm longer than the actual surface. Step 3: Add powdered wallpaper glue powder to the water to adjust to a ratio of 1:3; the ratio of foam wallpaper is 1:2, or use a special adhesive for wallpaper that does not need to be prepared. Step 4: Then spread the wallpaper on the wall, and use a wooden brush to paste it from top to bottom and from outside to inside to level the wallpaper. Step 5: When you touch the switch or socket, first cover the wallpaper, then brush with a wooden handle, then use a knife to draw a horizontal line on the diagonal, and use a scraper to press the edge of the switch. Cut off the extra with a knife. Step 6: If the printed wallpaper is connected, find a consistent pattern position at the junction of the two wallpapers, and overlap the adhesive about 12 cm wide. Once all the wallpaper is aligned, use the scraper to hold down, then use the blade to cut the overlap. Step Seven: When placing the wallpaper, please pay attention to the stickers from top to bottom. If you find that the floating adhesive is uneven, you can wipe it with a towel, and then use the scraper to smooth them out again. Step 8: Finally try the wallpaper around the doors and windows, which is the same as the method of laying wallpaper on the switch. Step 9: After pasting the wallpaper, put the whole original equipment into your own decorative box. Hangzhou Zhanqi Brush Industry Co., Ltd. is a professional Handle Brush Manufacturers. If you need it, you can click the official website to contact us. We are willing to provide you with more product information.
View more +Jan 28,2023
Jan 28,2023
Handling and storage 1. The wire wheel brush must be handled with care when handling. 2. The steel wire wheel should be stored to prevent moisture and should be stacked on a wooden pallet or a wooden frame, and the stacking height should not exceed 1.2 meters. 3. The packaging of the wire wheel is only allowed to be opened before use, and the one-time use must be sealed and stored. Wire wheel installation 1. When loading and unloading the wire wheel, the power supply or air source of the host machine must be cut off first. 2. The protective cover is installed firmly to prevent the broken metal from splashing on the operator or others. 3. Put the cam flange on the power shaft and put it into the wire wheel, then tighten the nut with a special tool, and pay attention to the cam flange facing the wire wheel and the nut tightening direction. Use of wire wheels 1. Please use the specified safety cover for operation, wear protective work clothes with safety mask and protective gloves. 2. Check whether the main machine (pneumatic, electric) is solid, and whether the portable grinder is consistent with the type of the steel wire wheel used. 3. Please use the wire wheel within the line speed range of the safety factor allowed. 4. When installing a new wire wheel, it should be idling for 3 minutes to remove the remaining broken wires around the product. In use, it should not be hit by excessive force, but to maintain a long service life to avoid danger. Quality Inspection Technical Standards 1. The appearance is flat and the steel wires are evenly distributed, and there is no local lack of wires. 2. 100*10*20 cup-shaped wire wheel, the center sleeve is 3mm thick A3 steel material. 3. The maximum working line speed is 60 m/s, the working speed is 11465 rpm, and the test of high-speed rotary machine is 1.5 times. 4. The non-concentricity of the wire wheel is ≤0.40mm. 5. Plywood: material 08F board 1.2mm thickness. 6. The steel wire of the steel wire wheel: the specification is 0.3~0.4mm mixed ratio production. Material: the mechanical performance conforms to the YB248-64Ⅱɑ group standard, ?0.3~0.4mm. The tensile strength of steel wire is (эb)=225~270kg/mm2; ?0.4 steel wire is (эb)=220~265kg/mm2. The breaking force of the wire wheel knotted tensile test is 50% of the unknotted breaking force. Hangzhou Zhanqi Brush Industry Co., Ltd. is a professional Wire Brush Manufacturers. If you need it, you can click the official website to contact us. We are willing to answer more information for you.
View more +Jan 13,2023
Jan 13,2023
Cleaning brushes are relatively common in daily life, and they are often used when doing hygiene. Do you know what to pay attention to when using a cleaning brush? Also, how to choose the right cleaning brush? Let's take a look at the relevant content with the editor. What should be paid attention to when using the cleaning brush? Industrial brushes are very versatile and have become an essential tool for factories and enterprises. People usually need to pay attention to cleaning and maintenance of the brushes. During the specific maintenance process, they need to be cleaned according to certain methods to prevent the brushes from being damaged during the cleaning process. . First of all, people need to wash along the hair of the brush during maintenance, and never wash against the hair, which will cause the hair on the brush to fall off. After the brush is cleaned, it is necessary to squeeze out all the water inside the brush. Many people directly twist the brush hairs by hand to wring out all the water on the brush hairs. become loose, which directly leads to the shedding of brush bristles. The correct way is to use paper towels or sanitary napkins to absorb the moisture in the brush hairs. When the water is almost drained, squeeze the water in the brush hairs through the paper towels or sanitary napkins to remove all the moisture in the brush hairs. After the industrial brush is cleaned, it needs to be turned upside down to dry in the air, so as to control all the moisture in the brush. After the moisture is controlled, put the brush in a ventilated and cool place to dry automatically. The main thing is not to expose the brush to the sun, which may cause substantial damage to the brush hair. Hangzhou Zhanqi Brush Industry Co., Ltd. is a professional Others Brushes Manufacturers. If you need it, you can click the official website to contact us. We are willing to answer more services for you.
View more +Jan 06,2023
Jan 06,2023
Abrasive brushes is a special tool for antique processing stone, which is made of stainless steel wire or special stone nylon brush wire containing silicon carbide. It has different stone thicknesses and specifications, and is used to cooperate with hand grinders, grinding and polishing production lines, floor renovation machines and manual grinders. The stone grinding brush mainly uses the principle of brushing to make the surface of the stone appear similar to the natural waves or cracks of the weathered stone, and at the same time the surface achieves a satin mercerized and antique effect, like the stone after hundreds of years of use, and at the same time improves the appearance of the stone. The stone is anti-fouling and waterproof, and makes the stone surface after treatment have anti-slip effect. The brush filaments used in the grinding brush are evenly distributed with silicon carbide sand particles with sharp cutting edges. When the brush is pressed and moved on the stone surface, the brush filaments will be bent arbitrarily along with the uneven surface of the stone, and the sharp edges of the sand particles will be used to clean the stone surface. All-round grinding and polishing, with the increase of the number of grinding brushes, the gradual decrease of the volume of sand grains, and the gradual reduction of grinding marks, until the polished stone shows a satin mercerizing effect while maintaining the uneven surface. Hangzhou Zhanqi Brush Industry Co., Ltd. is a professional Industrial Scrub Brush Factory. If you need it, you can click the official website to contact us. We are willing to answer more information for you.
View more +Dec 30,2022
Dec 30,2022
Wire brushes can generally be divided into dust removal brushes, dust-proof brushes, polishing brushes, cleaning brushes, abrasive brushes, etc. In addition, the available fields include steel or aluminum surface treatment plants, mechanical screw hole cleaning and rust removal of industrial pipelines, polishing and cleaning, Then I will introduce the related content in detail for you next. Type Classification of Wire Brush: 1. Dust removal brush, dust-proof brush The main purpose is to be installed at the inlet and outlet of industrial equipment, assembly lines, doors and windows, etc., to prevent dust from getting in through these gaps and polluting equipment and products. Therefore, the requirements for brush wires are high elasticity and smooth surface Better, and also has antistatic function. 2. Polishing brush It is mainly used to deburr and finely polish the surface of the thrown object, so the type and characteristics of the brush wire should be determined according to different requirements. If it is a steel plate with a strong hardness that needs to be electroplated and polished, it is more The ideal brush wire should be bronze wire. If it is a general metal material for surface derusting and deburring treatment, steel wire with better hardness can be used. 3. Cleaning brush It is a commonly used industrial roller brush. It is generally used for cleaning fruits and vegetables in the deep processing of agricultural and sideline products and general cleaning and dust removal in industry. The requirements for the brush wire should be better wear resistance, high elasticity and anti-corrosion and aging. , long-term operation is not easy to deform, if the performance of the brush wire is not good, when the object is placed in a certain position for a long time, it will cause grooves on the brush roller, which will destroy the function of the roller brush, and even cause the entire brush roller to be scrapped . 4. Grinding brush It is rarely used. Generally, industrial grinding will be done directly with grinding wheels and other abrasive tools. These are not within the scope of industrial brushes, but for the grinding treatment of the textile industry, it is necessary to use abrasive wire brush rollers containing silicon carbide. The mesh number (density) of silicon carbide contained in the abrasive filament should be properly adjusted according to the strength of the fabric to be ground and the effect to be ground. For more product types, you can click here: Industrial Scrub Brush Factory.
View more +Dec 23,2022
Dec 23,2022
Have you ever heard that wire wheel brushes can remove oil stains, so how do you specifically remove oil stains? When using the wire wheel brush to clean the steel strip, it should be noted that an appropriate amount of suitable cleaning fluid should be added. It works together to remove grease and has a smoothing effect on the bristles of wire wheel brushes. If it is not cleaned with cleaning fluid, it is equivalent to the dry friction of the wire wheel brush on the surface of the steel strip, and the temperature of the steel strip will rise, which may melt or be damaged. Wire wheel brushes have excellent effects and performances in many fields, especially the cleaning effect of wire wheel brushes is more outstanding, so they are used in more industries. In some industries, the use of wire wheel brushes for finishing is actually a necessary behavior, such as steel belt cleaning. In the process of finishing, the first behavior we adopt is to soak it, hoping that this method can remove the oil stains. However, it has been proved that some oil stains can be removed by this method, but some oil stains cannot be spontaneously detached from the steel belt. At this time, wire wheel brushes have to be used. Use the wire wheel brush to clean the tool to prevent secondary rework when cleaning the steel strip. Use the wire wheel brush to repeatedly rinse the surface of the steel strip at the beginning of cleaning and soaking. The mechanical effect on the oil stain can easily remove the iron on the surface of the steel strip. pink. If the wire wheel brush used has a certain grinding effect, it can also effectively remove the rust on the steel belt and solidify the anti-rust oil. Hangzhou Zhanqi Brush Industry Co., Ltd. is a professional Wire Wheel Brush Manufacturers. If you need it, you can click the official website to get in touch with us. We are willing to provide you with more services.
View more +Apr 09,2024